Fishing Equipment
Inline fuse holder installation
If you go to the big box sports stores and look in the boating section I have found inline fuse holders that are black rubber with a red pigtail about 4" long sticking out each side they are sealed on the ends and have a number of sealing rings around the middle section where they enclose the fuse in a waterproof jacket of rubber. They come in a number of different wire sizes to accomidate different amp and current loads. When using these place them as close to the battery as you can to limit the length of wire that in not fuse protected. You want the fuse to stop any short circut so the more wire there is before the fuse the more area that can become cut or pinched and turn into a red hot melting knife cutting into other wiring causing batteries to explode or thousands of dollars of boat rewiring or worse case a floating bonfire.
Strip back about 3/8" of wire on each wire you are going to join then slide a chunk of heat shrink tubing (radio shack) over the wire and slide it as far away from the joint as you can get it to stop it from shrinking as you solder the wires (heat will travel up the wire quite a ways. Now press the two wire ends together sliding the opposing strands of each wire end into an interwoven bundle then with your fingers roll the ends to make it round as you can. Heat up your solder iron and apply to the new bundle of wire ends you have created. Keep holding it there until you can melt the solder by touching the wires not the solder iron tip, keep flowing solder and moving your iron around the bundle until you have a solid SHINEY lump of wire and solder. remove the iron and don't move the new joint until it is cool to the touch (can take a few minutes with large guage wires). Now wipe some DiElectric grease over the entire joint and slide the shrink tubing to cover the new joint. apply heat to shrink the tubing. Wrap the whole joint and shrink tubing in good quality electrical tape starting 1/2" before the shrink tubing and finishing 1/2" after the shrink tubing. Coat the new properly sized fuse (bigger is not better) ends in DiElectric grease and insert the fuse into the holder and inspect your work.
Have a beer and know the new inline fuse you just installed will be protecting your electronics and your boating investment for years to come if you followed all of the step to a T.
I would not use the "screws together" type of round fuse. Those things just flat suck. Period. The ONE exception is the one that's on my portable ice fishing pack. For some reason that one just never loses connection.
But, EVERY single other one I've ever had has been replaced with the big "tooth" style drop-in fuses because of connection issues.
Save yourself a ton of headaches. Go to the auto section at Fleet Farm, get one of their auto drop-in fuse thingeys that takes the "tooth" shaped fuses.
-Eric
If you locate the fuse holder connection somewhere where it will be exposed to getting wet (like on the transom), you might want to seal the butt connectors with shrink tubing.


